In the name of thread necromancy, I command thee....RISE!!!! (pun intended)
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Originally Posted by Webstral
Airships need fuel. Whether that fuel is gas is another question.
The availability of materials is an excellent question. One needs a framework for dirigibles, plus a buoyancy ingredient (like helium), and an airbag. The carriage should not be a big deal, although I’m no expert. So long as there is a lighter-than-air mechanism, an airbag, and a framework, one should be able to create an airship.
Several members of the crew of Columbia have long experience with airships. It may very well be possible to turn this experience into practical knowledge regarding basic design, materials, and the like. In any event, there should be written materials in the Denver and Colorado Springs public libraries on LTA ships. Provided the PCs rescue suitable members of Columbia’s crew, they should be able to combine their knowledge with that of surviving USAF personnel, surviving engineers in the Colorado enclave, and printed references.
Based on my reading thus far, I believe the factors to be balanced are the volume of the airbag, the structural strength of the airframe, and the type of gas used to provide buoyancy. The greater the volume of the airbag, the greater the lifting power of the airship. Obviously, greater lifting power is better, all things being equal. However, an airbag of greater volume requires a larger airframe. Larger zeppelin airframes are probably harder to construct than smaller airframes. However, I’m not at the point in my research where I can speak on the matter with any sort of authority whatsoever.
The materials of the airframe might be an issue, as well. Obviously, lighter and stronger are better qualities. Aluminum would seem to be an ideal substance, as it is both light and strong. How difficult an aluminum airframe would be to fabricate in the Colorado enclave in 2000 is beyond my ability to say at the moment. It would seem that there would be a good deal of scrap aluminum around, including unusable airframes. Again, how readily heavier-than-air airframes might be turned into LTA airframes is unknown to me.
Another option might be wood and epoxy. The Germans created an airframe out of wood and epoxy at the end of the Second World War. I’m sure the engineering issues change when one talks about turning the technology for a fighter airframe into the airframe for an LTA a hundred feet long intended to lift fifty tons or more. Still, the possibility exists that wood and epoxy might yield good results. Wood, at least, is still plentiful in Colorado of 2000. How difficult it might be to manufacture the right kind of epoxy is another unknown to me. However, it have more confidence that epoxy could be created in Colorado of 2000 than scrap aluminum could be turned into a reliable airframe.
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I'm with you on the epoxy angle, but there are other framing materials suitable and strong enough to form an effective airframe. Pultruded fiberglass/epoxy rods are fiberglass cables/strands stretched lengthwise, encased in epoxy resin, and cured. Think dome tent frame material only longer and thicker. These are being manufactured in at least one factory in Pennsylvania (and were, within the timeframe of the Twilight War). The combination of strength, lightness, and flexibility make the product suitable for heavy-structures--the owner of the factory told me that a large-diameter--around 3 or 4 inches-- model of their product was being used for safety rails at Disney World and had stood up to much punishment and didn't rust or degrade from constant exposure to the elements. Smaller diameter models were also in production, some solid, some with a hollow core. As an aside, I was exploring sources for making spears shafts for the SCA, and pultruded fiberglass was one of the options. Ya never know just when one bit of info comes in handy.

Also, lifting gas can be obtained in small caches from shoppes that offer helium balloons--a tank here, a tank there, and if you can luck into an industrial gas supplier, a whole bunch of tanks there. Also, if helium is the major lifting gas, it could be supplemented by a central hot air ballonet which could provide raw lift when needed, or allow rapid descent without venting precious helium.
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Originally Posted by Webstral
The airbag is another issue. Still, knowledge of the tensile strength of various materials isn’t exactly a secret. Again, a public or college library should have such information. Getting the right kind of material might be more of a challenge. Hot air balloons probably could be recycled into airship airbag material. I’m a bit more dubious about the ability of MilGov to manufacture more of the right kind of materials from scratch. However, it seems to me that we’re really only talking about extruding polymers for a petroleum-based fabric. MilGov has petroleum in Colorado, if not in large amounts. With the right machines, Colorado should be able to work its magic. This leads me back to missions for the PCs.
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Here's where the aramid, et al, fibers and fabrics come in; high-tech ripstop nylon, kevlar, nomex, etc. Racing sail manufacturing has embraced these materials to make relatively invulnerable sails. Modern airship designers have, too.
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Originally Posted by Webstral
Of course, airships require rather large hangers or some other handling facilities. These would have to be constructed. Altogether, the construction of an airship fleet would be a very significant undertaking. But the payoff! The ability to move men and machines by air from one MilGov cantonment to the other would be gigantic. If MilGov in Colorado had or could make spare parts for the Cairo, IL refinery that could bring the facility back to something like its full production potential, the impact on MilGov enclaves throughout the Mississippi Valley would be incredible.
Webstral
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So, I take it Akron, OH, would be a prize location to any wannabe blimp driving organization. The Goodyear blimp and its hangars are still there, AFAIK.