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  #1  
Old 05-20-2015, 01:45 PM
Olefin Olefin is offline
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In the final years of the Twilight War, the chronic shortage of raw materials required for the production of weapons and ammunition was being felt throughout the front lines. Equipment, uniforms, and weapons were being made with whatever substitute materials that were available, or, as the Germans themselves called it, “Ersatz,” that could be used in manufacturing as part of the vain attempt to sustain the NATO war effort for another day. Even the most sacred of soldier material – ammunition – was also being made out of substitute materials, such as lacquered steel, in order to get the most out of the dwindling stockpiles of copper and zinc. This late-war lacquered steel “Ersatz” ammunition, which was supposed to increase protection from corrosion while reducing the amount of strategic materials, such as copper and zinc, required for manufacturing, was to have detrimental effects to the soldiers on the front lines.

The following is an account of such lacquered steel ammunition being used in the finals battles around Berlin, as told by Gunther Labes, a Panzer Grenadier who was assigned to the 3rd Battalion, 2nd “Müncheberg” Panzergrenadier Regiment, Panzer Division “Müncheberg.” Labes, who was assigned as an Assistant Machine Gunner (MG Schütze 2), along with other members of his company (most of whom were formed from other units or stragglers a few days earlier).

“Due to the lack of suitable raw materials, such as copper and zinc, the cartridges for our rifles and machine guns were no longer being made of brass, but of normal steel. The unprotected steel would have normally soon rusted but, the industrial geniuses of Germany had come upon the solution of dipping the cartridges in transparent lacquer to prevent rusting. One would surely be overestimating the intelligence of those responsible for this decision if one accused them of sabotage! At first the lacquer used was quite effective. As conditions continued to worsen “Eratz” lacquer was used in the production of ammunition.

The effect this measure had on fire power of our troops is almost indescribable. The assault rifles and machine guns in general issue among NATO infantry were very accurate and finally machined weapon. As a result of the lacquering of cartridges, the ejection of fired cartridges by the extractors was only seldom possible, When this occurred regularly, it was not very clever to present oneself as a target to the enemy while trying to clear the breech under cover. The rifleman therefore had to go back into cover with his unusable weapon force the empty cartridge out of the breech with his cleaning rod. Sometimes a hard bang of the stock on the bottom of the trench sufficed.

As No. 2 on the machine gun, I also had to use my ramrod on the spare gun barrels as the last cartridge regularly burned fast in the breech after a burst of fire, and consequently the barrel had to be changed after each burst and a fresh belt of ammunition fed in to prepare the next burst.
Looking back, I cannot help thinking that the musketeers of the Thirty Years War with their 17th Century weapons had a faster rate of fire on average and consequently greater firepower than we infantryman of the late 20th Century with our modern automatic weapons, but supplied with lacquered ammunition!”

An ironic twist concerning the NATO forces was that, at the time, they represented the most modern-equipped military units in the world. One can only imagine the frustration of the members of this force, equipped with state-of-the-art equipment which often left them virtually defenseless.

(I've modified this, with no intent to proffit from it) Late-War German Ammunition at the Front 1945, found at: http://www.dererstezug.com/LateWarGermanAmmunition.htm)
Thats why picking up spent brass cartridges would have mattered so much to avoid using ammo that was doctored like that. One thing to keep in mind is that there would have been A LOT of spent brass around in Germany and Poland to be used - and that with the smaller size of the division by 2000 the ammo supply needed would have been correspondily smaller.

If you look at the canon one reason the Germans switched back to older rifles was that the new ones they had were out of ammo mainly because there wasnt any brass to police and reload
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Old 05-20-2015, 02:12 PM
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Apache, I like your IC vignettes illustrating the reaction to the lacquered steel ammo and field rations. I think it would be really cool to compile a bunch of similar anectdotes into comprehensive "In Their Own Words" account of the later years of the Twilight War. It seems like a project that would lend itself to an anthology format, with contributions from multiple authors.

One can buy steel-cased cartridges in a few calibers. I've seen it in 7.62x39mm at my local hunting/sporting goods store. I've read that it's pretty hard on weapons' internal working components so I won't try it. The lacquer bit is creative. I can see what you described as being a short-lived experiment, not a systemic replacement of traditional brass casing production. As you described, the proof is in the pudding. As Olefin pointed out, policing up spent brass and reloading it becomes a military cottage industry as the war drags on.
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Old 05-20-2015, 02:32 PM
Olefin Olefin is offline
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Originally Posted by Raellus View Post
Apache, I like your IC vignettes illustrating the reaction to the lacquered steel ammo and field rations. I think it would be really cool to compile a bunch of similar anectdotes into comprehensive "In Their Own Words" account of the later years of the Twilight War. It seems like a project that would lend itself to an anthology format, with contributions from multiple authors.

One can buy steel-cased cartridges in a few calibers. I've seen it in 7.62x39mm at my local hunting/sporting goods store. I've read that it's pretty hard on weapons' internal working components so I won't try it. The lacquer bit is creative. I can see what you described as being a short-lived experiment, not a systemic replacement of traditional brass casing production. As you described, the proof is in the pudding. As Olefin pointed out, policing up spent brass and reloading it becomes a military cottage industry as the war drags on.
Brass cartridges for reloading purposes was practically the same as cash in our campaign - one of our biggest scores was ambushing a small convoy that had in it a truck loaded down with spent cartridges and shell casings - we got a very good deal for them in Krakow
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Old 05-20-2015, 02:41 PM
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The soviets didn't use brass at all for their small arms rounds, correct?
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Old 05-20-2015, 03:13 PM
Olefin Olefin is offline
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The soviets didn't use brass at all for their small arms rounds, correct?
Soviet 7.62×39mm cartridge originally used a bimetallic steel and copper case and in the early 60's it transitioned to a lacquered steel case

They made a ton of ammo and you had to figure by late in the war they were issuing stuff that may have been in storage for a long time - so the answer is most likely it was lacquered steel but if its old ammo it could have steel and copper
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Old 05-20-2015, 04:43 PM
swaghauler swaghauler is offline
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I Highly doubt that lacquered cases would ever make it onto a modern battlefield. Heat resistant lacquer would be in short supply while an old substitute (wax) would not. The Soviets have shown that painted steel cases can work very handily in modern actions. Stock AR-15's can use the Wolf brand steel cased ammo without a problem. Lacquered cases were used during WW2; but modern powder and lacquer DON'T mix. A hot wax seal around the bullet crimp would work just as well for sealing out water (rust would be a "non-issue" in the cottage industry reloading plant, they simply wouldn't care) and could be used to seal plastic shotgun shell hulls. The brass cases from fired ammo are pretty hardy and even a "green" brass case can be polished very quickly in a case tumbler. Most rounds can be reloaded between 10 and 12 times providing they weren't loaded to +P pressures (which will reduce case life). Even the harshly "dinged" cases from an H&K "enhanced blowback" roller locking action (MP5, G3, HK33/41, MG3) can usually be salvaged by running them through a 2 piece (inside and outside) resizing die. I would roll a 1d10 for 6 or less for successful resizing of crimped cases.
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Old 05-20-2015, 06:46 PM
Ancestor Ancestor is offline
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Great stuff! I'm stealing this for my upcoming campaign. A couple of thoughts:

1. I loved the addition of soup. One of the things that I think the Army does well is soup. I think this, along with stew, would have been a staple of the 5th ID.

2. Any thoughts on eggs? Another thing the Army does well (look at the line omlette bar at any DFAC). Now, I'm not thinking there's going to be such a thing on at the field kitchen as 5th ID is jumping off on it's raid, BUT, chickens and eggs are fairly easy to keep and eggs are a great source of protein. Now, chickens are succeptible to disease if kept together in large numbers or come in contact with certain migratory waterfowl (which have probably already been shot by locals for food), but to me some type of arrangement such as "protection and tractor maintenance in exchange for some of your eggs" would be a pretty sweet deal for a German or Polish farmer.
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Old 06-19-2015, 05:41 AM
.45cultist .45cultist is offline
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Quote:
Originally Posted by swaghauler View Post
I Highly doubt that lacquered cases would ever make it onto a modern battlefield. Heat resistant lacquer would be in short supply while an old substitute (wax) would not. The Soviets have shown that painted steel cases can work very handily in modern actions. Stock AR-15's can use the Wolf brand steel cased ammo without a problem. Lacquered cases were used during WW2; but modern powder and lacquer DON'T mix. A hot wax seal around the bullet crimp would work just as well for sealing out water (rust would be a "non-issue" in the cottage industry reloading plant, they simply wouldn't care) and could be used to seal plastic shotgun shell hulls. The brass cases from fired ammo are pretty hardy and even a "green" brass case can be polished very quickly in a case tumbler. Most rounds can be reloaded between 10 and 12 times providing they weren't loaded to +P pressures (which will reduce case life). Even the harshly "dinged" cases from an H&K "enhanced blowback" roller locking action (MP5, G3, HK33/41, MG3) can usually be salvaged by running them through a 2 piece (inside and outside) resizing die. I would roll a 1d10 for 6 or less for successful resizing of crimped cases.
In the 1950's the U.S. made and issued steel cased .30 carbine, .30-06 M2 and .45ACP. There are Berdan primer punches that one must turn the case until the punch meets the holes, but water and a dowel rod can do the same job. Berdan reloading primers are made and a Boxer conversion DIY video is online for inspiration.
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Old 05-20-2015, 02:44 PM
Ironside Ironside is offline
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These articles are wonderful. If you could write more, they would be much appreciated.
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Old 05-20-2015, 02:54 PM
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The fluted actions of the German G3 wouldn't even blink at steel ammunition. The brass isn't reloadable, but extraction isn't a problem.
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